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Over the past few years, inspectors in the pharmaceutical industry have discovered significant advantages by leveraging indoor drones for gathering visual data. These drones, especially those designed to navigate tight and confined spaces, have become essential tools for internal inspections.
Inspection tasks in this sector often involve checking critical assets like storage tanks, pipe racks, cables, conduits, pressure vessels, and other components that demand regular internal assessments. Traditionally, inspectors had to physically enter these assets, exposing themselves to risks associated with confined spaces and heights. This could lead to accidents or even fatal incidents.
Indoor drones provide a safer alternative by enabling inspectors to collect data remotely without entering hazardous environments. For instance, during recent inspections at a major pharmaceutical facility, the deployment of an indoor drone helped save 60,000 Euros in one inspection cycle by drastically reducing downtime. By completing the task faster than manual methods, the drones allowed equipment to be operational again sooner, cutting costs significantly.
The efficiency of indoor drones extends beyond mere financial savings. They also reduce turnaround times dramatically since there's no need to set up scaffolding, which can take days or even weeks to install and dismantle. In the same inspection scenario mentioned earlier, the drone inspection took less than half the time compared to traditional methods.
High-quality visual data is another standout advantage. The Elios 2 from Flyability offers 4K video resolution and advanced lighting systems, ensuring that even the smallest details within assets like tanks are captured clearly. This capability was evident during a riboflavin test where inspectors used the drone to assess cleanliness levels inside tanks, verifying their cleaning protocols effectively.
Moreover, the drone’s design allows it to handle challenging environments effortlessly. Equipped with a protective cage, it can collide with surfaces and keep flying, giving inspectors unprecedented access to hard-to-reach areas. This flexibility ensures comprehensive coverage and accurate defect detection.
Increased inspection frequency is yet another benefit. With drones, inspectors can conduct frequent spot checks on vital assets, leading to better maintenance strategies and fewer unexpected breakdowns. Additionally, Flyability’s Inspector 3.0 software helps track defect locations precisely, making it easier for teams to monitor asset health over time.
In summary, integrating indoor drones into pharmaceutical inspections enhances safety, cuts costs, improves data quality, and boosts operational efficiency. As industries continue to embrace technological advancements, tools like these will undoubtedly play a pivotal role in shaping future practices across sectors.