TEF508CPV Automatic Tube End Finish Machine
Description: Automatic Tube End Finish Machine
Model: TEF508CPV
Application:Designed for deburring, flaring, and beading of both the inside and outside of metal round tubes.
Introduction:
The TEF508CPV is a versatile machine that can perform multiple end finishing operations on tubes. With simple tooling changes, it can switch between functions like deburring, flaring, and beading. This makes it ideal for manufacturers looking to streamline their production processes and reduce downtime.
Main Specifications:
  1. Dimensions: 580 x 820 x 1200 mm
  2. Weight: 350 kg
  3. Power Supply: 380V ±10%, 50Hz/60Hz, three-phase
  4. Power Consumption: 4.5 kW
  5. Air Pressure: 0.4-0.8 MPa
  6. Clamping Method: Pneumatic
  7. Clamping Force: ≥10 kN
  8. Rotation Axis: Servo Motor, 2.0kW
  9. Feed Axis: Servo Motor, 2.0kW
  10. Tube Position Axis: Servo Motor, 0.2kW
  11. Coaxiality of Rotation Spindle with Clamping Shaft: ≤0.02 mm
  12. Feed Axis Positioning Accuracy: ≤0.01 mm
  13. Feed Axis Repeat Positioning Accuracy: ≤0.01 mm
  14. Rotation Axis Deflection: ≤0.01 mm
  15. Control Mode: Digital Control
  16. Control Variables:
  • Clamp opening and closing
  • Rotation axis direction and speed
  • Feed axis origin, enable position, feed position, limit position, speed
  • Position axis origin, feed position, speed
  • Positioner plate opening and closing
Capacity:
  1. Tube OD for Chamfer/Squaring/Deburring: Φ6-50mm
  2. Tube WT for Chamfer/Squaring/Deburring: ≤10mm
  3. Tube OD for Flaring: Φ3-50mm
  4. Tube WT for Flaring: Stainless Steel 0.4~1mm, Aluminum Alloy 0.5~1.5mm
  5. Flaring Method: Eccentric Inner Diameter Rotary Swage
  6. Tube OD for Beading: Φ6-45mm
  7. Tube WT for Beading: Stainless Steel ≤0.5mm, Aluminum Alloy ≤1mm
  8. Beading Method: Inner Diameter Rotary Swage
  9. Minimum Clamp Length: 10mm (depends on material and wall thickness)
  10. Tube Material: Titanium Alloys, Stainless Steel, Aluminum Alloys
Features:
  1. One clamping operation completes squaring, deburring, and chamfering simultaneously.
  2. Quick die change allows for flaring and beading processing.
  3. Pneumatic clamping ensures tight grip without damaging the tube.
  4. Thin clamps and dies allow for minimum tube length of 10mm.
  5. Feed axis controlled digitally via absolute value servo motor for high accuracy and safety.
  6. Rotation axis speed controlled digitally for versatility across different materials.
  7. Tube position axis controlled digitally for consistent and repeatable results.
  8. Automatic operation with foot switch for start, feed, and reset.
  9. Eccentric flaring center allows for various sizes and wall thicknesses.
  10. Chamfer/deburring tools can also be used for flaring, reducing die specifications and replacement time.
Main Components:
  1. Top-mounted spindle with excellent opening, suitable for complex bent tubes.
  2. Servo-controlled motor for precise spindle operation.
  3. Front-mounted clamp capable of gripping 10mm straight tubes. The compact design ensures open space for complex tube processing.
  4. Chip groove in the clamp ensures smooth dust removal into the waste box.
  5. Tube feed stopper automatically rises when the spindle moves forward, with digital adjustment for feed length.
  6. Organic glass protective cover and waste box provide optimal safety and waste collection.
Tooling:
  1. Flaring center: An eccentric shaft that enables multiple sizes and wall thicknesses of flaring.
  2. Flaring dies: Can be used for chamfering, deburring, and squaring, reducing die specifications and replacement time.
  3. Smart design of the squaring/deburring head allows blade position adjustment, enabling one set of blades to handle different tube dimensions and wall thicknesses.
  4. Beading head works with beading tips or arbor, capable of handling as small as 6mm tubes.

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