TEF508CPV Automatic Tube End Finish Machine
Description: Automatic Tube End Finish Machine
Model: TEF508CPV
Application:Designed for deburring, flaring, and beading on both the inside and outside of metal round tubes.
Introduction:
This machine is ideal for preparing tube ends with a bead, flare, or simply deburring and squaring. It can perform all these functions with just a tool change, making it highly versatile and efficient for various applications.
Main Specifications:
  1. Dimensions: 580 x 820 x 1200 mm
  2. Weight: 350 kg
  3. Power Supply: 380V ±10%, 50Hz/60Hz, three-phase
  4. Power Consumption: 4.5 kW
  5. Air Pressure: 0.4-0.8 MPa
  6. Clamping System: Pneumatic
  7. Clamping Force: ≥10 kN
  8. Rotation Axis: Servo Motor, 2.0 kW
  9. Feed Axis: Servo Motor, 2.0 kW
  10. Tube Positioning Axis: Servo Motor, 0.2 kW
  11. Coaxiality of Rotation Spindle and Clamping Shaft: ≤0.02 mm
  12. Feed Axis Positioning Accuracy: ≤0.01 mm
  13. Feed Axis Repeatability: ≤0.01 mm
  14. Rotation Axis Deflection: ≤0.01 mm
  15. Control Mode: Digital Control
  16. Control Variables Include:
  • Clamp opening/closing
  • Rotation axis direction and speed
  • Feed axis origin, position, speed, and limit settings
  • Positioning axis origin, position, and speed
  • Positioner plate opening/closing
Capacity:
  1. Tube OD for Chamfering/Squaring/Deburring: Φ6–50 mm
  2. Tube Wall Thickness for Chamfering/Squaring/Deburring: ≤10 mm
  3. Tube OD for Flaring: Φ3–50 mm
  4. Tube Wall Thickness for Flaring: Stainless Steel 0.4–1 mm; Aluminum Alloy 0.5–1.5 mm
  5. Flaring Method: Eccentric Inner Diameter Rotary Swage
  6. Tube OD for Beading: Φ6–45 mm
  7. Tube Wall Thickness for Beading: Stainless Steel ≤0.5 mm; Aluminum Alloy ≤1 mm
  8. Beading Method: Inner Diameter Rotary Swage
  9. Minimum Clamp Length: 10 mm (varies by material and wall thickness)
  10. Tube Materials: Titanium Alloys, Stainless Steel, Aluminum Alloys
Key Features:
  1. One clamp operation allows for squaring, deburring, and chamfering on both sides of the tube.
  2. Quick die changes enable flaring and beading operations without significant downtime.
  3. Pneumatic clamping ensures a secure grip while protecting the tube from damage.
  4. Thin clamps and dies allow processing of very short tubes, as small as 10 mm in length.
  5. Digital control of the feed axis ensures high precision and safety during operation.
  6. Rotation speed is digitally adjustable, allowing adaptation to different materials and applications.
  7. The tube positioning axis ensures consistent length accuracy for repeatable results.
  8. Automatic operation with foot switch initiation, automatic feeding, and reset features enhance efficiency.
  9. Eccentric flaring center allows for multiple sizes and wall thicknesses with a single setup.
  10. Chamfer/deburring tools can also be used for flaring, reducing the need for multiple die sets.
Main Components:
  1. Top-mounted spindle with excellent opening capability, ideal for complex-shaped tubes.
  2. Servo motor control for precise spindle movement and operation.
  3. Front-mounted clamp capable of securely gripping tubes as short as 10 mm in length.
  4. Smart chip groove design in the clamp helps direct debris into the waste bin efficiently.
  5. Tube feed stopper automatically rises when the spindle moves forward, enabling digital adjustment of feed length.
  6. Organic glass protective cover and waste bin provide safety and waste collection for operators.
Tooling Options:
  1. Flaring Center: An eccentric shaft that supports multiple sizes and wall thicknesses with one setup.
  2. Flaring Dies: Designed for chamfering, deburring, and squaring, which can also be used for flaring, reducing die variety and replacement time.
  3. Squaring/Deburring Head: Smart design with adjustable blade positions, allowing one set of blades to handle various tube dimensions and wall thicknesses. 
  4. Beading Head: Works with beading tips or arbor, capable of handling tubes as small as 6 mm in diameter.

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