Heavy Load Type Gantry Loader,Robotized Lathe,4 Axis Gantry Loader,Automatic Cnc Lathe With Gantry Loader,Automatic Robot Loading For Lathe Qingdao Jiujin Machinery Co., Ltd , https://www.jiuinmachinery.com
Automatic LPG Gas Cylinder Production Line
Our automatic LPG gas cylinder production line is designed to manufacture high-quality cylinders for cooking and industrial use. The system includes a wide range of machines that work together to ensure efficient and precise manufacturing. Below is a detailed list of the equipment included in the production line:
Machine List:
1. Mechanical Decoiler, Straightening and Blanking Line (with Scrap Shearing Machine)
2. Deep Drawing Machine
3. Auto Flushing Machine for Deep Drawn Heads
4. Automatic Trimming & Polishing Machine
5. Automatic Hole Punching & Logo Making Machine
6. Automatic Socket Welding Machine
7. Automatic Handle Welding Machine
8. Lower End Dish Trimming and Polishing Machine
9. Lower End Dish Automatic Joggling Machine
10. Automatic Bottom Base Welding Machine
11. Assembly and Spot Welding Machine
12. Circumferential Welding Machine
13. LPG Gas Furnace (Heat Treatment)
14. Automatic Online Hydro Testing Machine
15. Drying Oven
16. Shot Blasting Machine
17. Zinc Metalizing Machine
18. Powder Coating Line or Liquid Painting Line
19. Valve Mounting Machine
20. Air Leakage Testing Machine
21. Printing Machine
22. Handle Decoiler & Straightening and Cutting Line
23. Handle Hole Punching Machine
24. Hydraulic Presser - Letter Stamping (Optional)
25. Handle End Bending Machine (Optional)
26. Hydraulic Coding Machine
27. Handle Rolling Machine
28. Handle Top R Forming Machine
29. Handle Low R Forming Machine
30. Vertical Bottom Base Rolling Machine
31. Double Welding Position Welding Fixture
32. Base Forming Machine
33. Hydraulic Precision Sheet Shearing Machine (33KG only)
34. Sheet Rolling Machine (33KG only)
35. Automatic Seam Welder (33KG only)
Production Process:
The production process starts with the mechanical decoiler, straightening, and blanking line, which prepares the raw material for further processing. The deep drawing machine then forms the cylindrical shape, followed by an automatic flushing machine to clean the heads before welding. The trimming and polishing machine ensures a smooth surface, while the hole punching and logo making machine adds necessary features.
The automatic socket and handle welding machines complete the welding processes, ensuring strong and durable joints. The joggling machine and bottom base welding machine further refine the structure, and the longitudinal seam welding machine handles larger cylinders. The assembly and spot welding machine brings all parts together, while the double head circumferential welding machine ensures a seamless finish.
Other essential machines include the LPG gas furnace for heat treatment, the hydro testing machine for quality assurance, and the shot blasting and powder coating systems for surface finishing. The valve mounting and leakage testing machines ensure the final product meets industry standards.
Customization Options:
We offer full customization options based on your technical drawings and specific requirements. Whether you need a small-scale setup or a large production line, we can tailor our solutions to meet your needs. Our machines are known for their reliability, durability, and efficiency, making them ideal for long-term industrial use.
FAQs:
Q: What sizes of LPG cylinders can your machines produce?
A: We can produce 6kg, 12kg, 15kg, and 50kg LPG cylinders, as well as custom sizes based on customer specifications.
Q: Can you design machines according to technical drawings?
A: Yes, we can customize machines based on your provided technical drawings.
Q: What are the benefits of choosing our machines?
A: Our machines are built to last, offering high performance and reliability for industrial applications.
To provide you with the most accurate quote, please provide the following details:
1. Technical drawings of the cylinders you want to produce.
2. Desired size of the cylinders (e.g., 6kg, 12kg).
3. Diameter and thickness of the cylinders.
4. Are you new to this industry or do you already have existing machinery?
5. Required daily production capacity.
Customer References:
- TK Group in Bangladesh
- Hangzhou Yuhang Zhangshan Steel Cylinder Co., Ltd. (3rd largest LPG cylinder manufacturer in China)
- TPA (High-quality LPG cylinders for North America, Europe, UK, and Australia)
- Shandong Huanri Group Co., Ltd. (Largest and strongest cylinder manufacturer in China)
- AYGAZ in Turkey
- Manchester Tank from USA
- Sahuwala Cylinder in India
- Delta LPG Limited (SEACOM Group) – Setting up a new plant in Vietnam
If you are interested in learning more about our machines or would like to request additional information, feel free to contact us. We are happy to assist you with any questions or customizations you may need.