Other Functional Finishing Agents Moisture-wicking
and super-soft finishes for cotton and nylon fabrics.
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Soft, bulky and super-fresh
stretchy features. Good shrinkage and wrinkle resistance, abrasion resistance
and wash and dry-cleaning resistance.
**3CPV Semi-Automatic Tube End Finish Machine**
**Description:** A semi-automatic tube end finish machine designed for deburring, flaring, and beading of metal round tube ends.
**Model:** 3CPV
**Application:** Ideal for processing the inside and outside of metal tubes by chamfering, squaring, deburring, flaring, and beading.
**Introduction:** The tube end finishing machine is a versatile tool that allows for multiple operations on a single unit. By simply changing the tooling, you can switch between functions like flaring, beading, or deburring, making it a highly efficient solution for tube end preparation.
**Main Specifications:**
- Dimensions: 660 x 1000 x 1230 mm (excluding protruding parts)
- Weight: 500 kg
- Power Supply: 380V ±10%, 50Hz/60Hz, three-phase
- Power: 4 kW
- Air Pressure: 0.4–0.8 MPa
- Clamping Mode: Pneumatic
- Clamping Force: ≥20 kN
- Rotation Axis: Asynchronous motor, 4.0 kW
- Coaxiality of Spindle and Clamping Shaft: ≤0.02 mm
- Rotation Axis Deflection: ≤0.01 mm
**Capacity:**
- Tube OD for Chamfer/Squaring/Deburring: Φ6–80 mm
- Tube Wall Thickness for Chamfer/Squaring/Deburring: ≤10 mm
- Tube OD for Flaring: Φ6–80 mm
- Tube Wall Thickness for Flaring: Stainless Steel: 0.4–2.5 mm; Aluminum Alloy: 0.5–3.5 mm
- Flaring Method: Eccentric inner diameter rotary swage
- Tube OD for Beading: Φ6–75 mm
- Tube Wall Thickness for Beading: Stainless Steel: ≤1 mm; Aluminum Alloy: ≤2 mm
- Beading Method: Inner diameter rotary swage
- Minimum Clamp Length: 15 mm (varies based on material and wall thickness)
- Tube Material: All types of titanium alloys, stainless steel, and aluminum alloy
**Features:**
1. One clamping operation can complete squaring, deburring, and internal/external chamfering simultaneously.
2. Quick die change enables flaring and beading processes.
3. Pneumatic cylinder clamping ensures tight gripping with a buffer to prevent tube damage.
4. Thin clamps and dies allow for a minimum tube length of 15 mm, ideal for complex shapes.
5. Feed cylinder is linked with the clamp cylinder, ensuring automatic clamping and spindle movement.
6. Equipped with an asynchronous motor spindle with variable frequency control, suitable for various materials.
7. Tube feeding length positioning ensures consistent and repeatable results.
8. Eccentric flaring center allows for multiple sizes and wall thicknesses in one setup.
9. Chamfer/deburring dies can be used for flaring, reducing die specifications and replacement time.
**Main Components:**
- Top-mounted spindle with excellent opening for complex bent tubes.
- Motor with variable frequency control for precise spindle operation.
- Front-mounted clamp capable of holding tubes as short as 15 mm.
- Smart chip groove design in the clamp for smooth dust removal.
- Dual feed system: cylinder and handwheel for smoother operation.
- Adjustable tube feed stopper with mechanical locking.
- Spindle feed position ensures no interference between spindle and clamp.
- Organic glass protective cover and waste box for safety and cleanliness.
**Tooling Options:**
1. **Flaring Center:** An eccentric shaft that allows for multiple sizes and wall thicknesses in one setup.
2. **Flaring Dies:** Can be used for chamfering, deburring, and squaring, reducing die changes.
3. **Die Adapter:** Designed for small-diameter tubes, allowing installation of flaring or beading dies.
4. **Squaring/Deburring Head:** Smart blade adjustment allows for different tube dimensions and wall thicknesses.
5. **Beading Head:** Works with beading tips or arbor, capable of processing 6 mm tubes.
This machine is perfect for manufacturers looking for a reliable, flexible, and efficient solution for tube end finishing. Whether you're working with stainless steel, aluminum, or titanium, the 3CPV offers precision, speed, and ease of use.