TEF508CPV Automatic Tube End Finish Machine
Description: This is a fully automated tube end finishing machine designed to perform multiple operations such as chamfering, deburring, flaring, and beading on metal tubes. It offers high precision and efficiency for industrial applications.
Model: TEF508CPV
Application:Ideal for processing the ends of metal round tubes, including internal and external chamfering, deburring, flaring, and beading. Suitable for a wide range of materials such as stainless steel, aluminum alloys, and titanium.
Introduce:
The TEF508CPV is an advanced automatic tube end finishing machine that combines precision, speed, and versatility. With its digital control system, it can perform multiple functions with minimal manual intervention. Changing tooling allows for quick transitions between different processes like flaring, beading, or deburring, making it a flexible solution for various manufacturing needs.
Main Specification:
  1. Dimensions: 580 x 820 x 1200 mm
  2. Weight: 350 kg
  3. Power Supply: 380V ±10%, 50Hz/60Hz, three-phase
  4. Power Consumption: 4.5 kW
  5. Air Pressure: 0.4–0.8 MPa
  6. Clamping Mode: Pneumatic
  7. Clamping Force: ≥10 kN
  8. Rotation Axis: Servo Motor, 2.0 kW
  9. Forward Axis: Servo Motor, 2.0 kW
  10. Tube Position Axis: Servo Motor, 0.2 kW
  11. Coaxiality of Rotation Spindle and Clamping Shaft: ≤0.02 mm
  12. Forward Axis Positioning Accuracy: ≤0.01 mm
  13. Forward Axis Repeat Positioning Accuracy: ≤0.01 mm
  14. Rotation Axis Deflection: ≤0.01 mm
  15. Control Mode: Digital Control
  16. Control Variables Include:
  • Clamp opening and closing
  • Rotation axis direction and speed
  • Forward axis origin, enable position, feed position, limit position, speed
  • Position axis origin, feed position, speed
  • Positioner plate opening and closing
Capacity:
  1. Tube OD for Chamfer/Squaring/Deburring: Φ6–50 mm
  2. Tube Wall Thickness for Chamfer/Squaring/Deburring: ≤10 mm
  3. Tube OD for Flaring: Φ3–50 mm
  4. Tube Wall Thickness for Flaring: Stainless Steel 0.4–1 mm, Aluminum Alloy 0.5–1.5 mm
  5. Flaring Method: Eccentric Inner Diameter Rotary Swage
  6. Tube OD for Beading: Φ6–45 mm
  7. Tube Wall Thickness for Beading: Stainless Steel ≤0.5 mm, Aluminum Alloy ≤1 mm
  8. Beading Method: Inner Diameter Rotary Swage
  9. Minimum Tube Clamp Length: 10 mm (varies based on material and wall thickness)
  10. Tube Material: All kinds of titanium alloys, stainless steel, and aluminum alloy
Features:
  1. One clamping operation can complete squaring, deburring, and both internal and external chamfering simultaneously.
  2. Quick die change enables efficient flaring and beading operations.
  3. Pneumatic clamping with buffer prevents damage to the tube during operation.
  4. Thin clamps and dies allow for processing tubes as short as 10 mm, offering exceptional flexibility.
  5. Forward axis uses a digital-controlled absolute value servo motor for precise feed distance and safety.
  6. Rotation axis features digital speed control via an absolute value servo motor, allowing adjustment for different materials.
  7. Tube position axis ensures accurate length control using a digital servo motor for repeatable results.
  8. Automatic operation with foot switch for start, feed, and reset, enhancing productivity.
  9. Eccentric flaring center allows for a wide range of sizes and wall thicknesses in one setup.
  10. Chamfer/deburring tools can also be used for flaring, reducing die specifications and replacement time.
Main Components:
  1. Top-mounted spindle with excellent opening, ideal for complex-shaped bent tubes.
  2. Servo motor control ensures high-precision spindle operation.
  3. Front-mounted clamp can securely hold tubes as short as 10 mm. The compact design ensures ease of use and accessibility for complex tubing.
  4. Innovative chip groove in the clamp ensures smooth dust removal into the waste box.
  5. Tube feed stopper automatically rises when the spindle moves forward, with digital adjustment for feed length.
  6. Organic glass protective cover and waste box provide safe operation and effective waste collection.
Tooling:
  1. Flaring Center: An eccentric shaft that supports multiple sizes and wall thicknesses for flaring operations.Automatic CNC Tube End Forming Machine with Three Servo Motor (TEF508CPV)
  2. Flaring Dies: Chamfer/deburring tools can double as flaring dies, reducing die variety and saving time on replacements.Automatic CNC Tube End Forming Machine with Three Servo Motor (TEF508CPV)
  3. Smart design of the chamfer/deburring head allows blade position adjustment, enabling one set of blades to handle various tube dimensions and wall thicknesses.Automatic CNC Tube End Forming Machine with Three Servo Motor (TEF508CPV)
  4. The beading head works with a beading tip or arbor, capable of handling tubes as small as 6 mm.Automatic CNC Tube End Forming Machine with Three Servo Motor (TEF508CPV)

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